In order to ensure a plant to run with its full efficiency from the very first day of production, it is very important to have its steam & condensate system designed, engineered & installed properly.
Indtherm Solutions offers Project consultancy service for detail designing of Steam & Condensate system for new projects which consists of:
- Boiler Specification Preparation:
Depending upon the process peak loads, fluctuations in the steam loads, various pressure requirements in process area etc., it is very important to select correct capacity & pressure of boiler in order to ensure highest boiler efficiency at all conditions.
- Steam System design and Specification Preparation:
Proper designing & sizing of steam distribution to ensure minimum pressure drops across the plant, selection & sizing of correct pressure reducing systems, keeping in mind the process steam requirements.
- Condensate & Flash Heat Recovery system Design:
Designing of efficient condensate & flash steam recovery is heart of efficient steam & condensate system. It helps in recovery of energy and adds in fuel cost savings. Properly sized and selected condensate evacuation system makes the process more efficient and it also helps in improvement in product quality by meeting the desired temperature gradient.
- Providing P&ID, Isometric & BOQ:
Proper P&ID, Isometric and BOQ of proposed piping helps in wastage reduction, proper material planning and cost estimation.
- Project Monitoring:
Monitoring the project execution is important to ensure installation of project as per designed specifications.
Steam Generation:
In this section, steam generation efficiency is evaluated. Potential for the enhancing the boiler efficiency & Steam to Fuel ratio is prime focus.
Steam Distribution:
In this section, Steam distributing pipe sizing, insulation, pressure reduction etc. are checked as per the process requirement, steam consumption & pressures.
Steam Utilization:
In this section, the actual steam consumption is compared with the ideal theoretical steam consumption & methods to reduce the gap between them are suggested. Also, potential areas to reduce the batch timings & enhance the production are studied.
Heat Recovery:
In this section, the proper condensate & flash steam recovery system is designed to recover each drop of pure condensate & flash steam.
Also, the potential for the recovery of heat from any waste heat sources are explored.
Energy audit is done to help our customers reduce their fuel bill by not only auditing the plant but partnering with the customer for energy conservation throughout the process of :
- Studying the existing plant,
- Designing of the energy conservation project,
- Implementing the same,
- Monitoring them after implementation,
- Evaluating the savings achieved,
- Training of the engineering, maintenance & Boiler team so as to sustain the savings for long term.